| Type |
Forklift Battery |
| Application |
Electric Forklift Truck |
| Standard |
DIN standard |
| Width of cell |
198mm |
| Technology |
Tubular Positive Plates |
| Model |
24v 650Ah |
| Cell Quantities |
12 cells |
| Cell Voltage |
2V |
| Connection Type |
Flexible/Soft connection |
| Steel Tray Size |
Standard or Customized |
High Performance Powerful Forklift Traction Battery For Demanding Work Environments
In demanding work environments where efficiency and reliability are paramount, our high-performance powerful forklift traction battery stands out as an ideal power solution for electric forklift trucks. This battery is meticulously designed to meet the rigorous standards of industrial operations, ensuring consistent and powerful performance when it matters most.
Product Specifications
This forklift battery adheres to the DIN standard, guaranteeing compatibility and quality that meets industry benchmarks. It features a model of 24V 650Ah, providing ample power to keep electric forklift trucks running smoothly throughout long work shifts. The battery consists of 12 cells, each with a cell voltage of 2V, working in harmony to deliver the required voltage and capacity. Each cell has a width of 198mm, and the battery is constructed with a steel tray that comes in either standard size or can be customized to fit specific equipment requirements, offering flexibility in installation. The connection type employed is flexible/soft connection, which ensures stable and secure electrical connections, minimizing the risk of power interruptions.
Advanced Technology
At the core of this battery's exceptional performance is the utilization of tubular positive plates technology. This advanced technology enhances the battery's overall efficiency and durability, allowing it to withstand the heavy demands of daily use in industrial settings. The larger and thicker plates used in the battery design mean less internal corrosion, a key factor in extending the battery's lifespan and maintaining consistent performance over time.
Product Strengths
High-Quality Construction: It is a high-quality flooded lead-acid battery, built to withstand the harsh conditions of industrial work environments. This quality construction ensures that the battery can operate reliably even in challenging circumstances.
- Long Cycle Life: With a cycle life of >= 1500 times, this battery offers long-term value, reducing the frequency of battery replacements and minimizing downtime for equipment. This extended cycle life makes it a cost-effective choice for businesses looking to optimize their operational efficiency.
- Compliance with Standards: The battery meets the IEC 60254 standard, further validating its quality and performance. Additionally, it holds CE, ISO9001, and ISO14001 certifications, ensuring that it adheres to strict international standards for safety, quality management, and environmental responsibility.
- Low Maintenance Requirements: One of the notable advantages of this battery is its lower distilled water consumption, reducing the time and effort spent on maintenance. This feature is particularly beneficial for busy work environments where minimizing maintenance tasks is crucial.
- Environmental and Healthy: The battery is designed with environmental and health considerations in mind, making it a responsible choice for businesses committed to sustainable operations.
- User-Friendly and Durable: It boasts a nice design and good quality, making it easy to use. Its durable construction ensures that it can withstand the rigors of daily use, including vibrations and impacts that may occur in industrial settings.
- Convenient Charging: The battery supports low current recharge, providing flexibility in charging operations. This allows for convenient charging schedules that can be adapted to the workflow of the facility.
- Competitive Price: Despite its high performance and quality, the battery is offered at a competitive price, providing excellent value for money.
- Secure Packaging: It comes with wooden case packaging, ensuring that the battery is protected during transportation and storage, minimizing the risk of damage.
- Enhanced Systems: The inclusion of an automatic watering system and agitation system further simplifies maintenance and optimizes battery performance. The automatic watering system ensures that the electrolyte level is maintained at the correct level, while the agitation system helps to keep the electrolyte well-mixed, promoting uniform performance.
Trouble Shooting
While our battery is designed for reliable performance, it's important to be aware of potential troubleshooting issues and their solutions to ensure optimal operation. There are many reasons for cell troubleshooting, and in addition to quantity and storage factors, incorrect operation and improper maintenance are among the most important causes. If troubleshooting is detected, it is essential to analyze the reasons in a timely manner and take effective measures to eliminate the problem. The features of common troubleshooting, along with their causes and checking and repairing methods, are as follows:
1. Internal Short-Circuit
1.1 Symptoms: The charge voltage is consistently lower than normal; the discharge capacity is reduced compared to the usual level; the discharge voltage drops quickly to the final voltage; during charging, the voltage and specific gravity rise slowly, with little or no gassing at the end of the charge; the temperature of the electrolyte is high and increases rapidly during charging; and there is serious self-discharge.
1.2 Probable Causes: Internal short-circuit can occur due to several factors, such as conducting materials entering the cells and connecting the positive and negative plates; damage to the separator; the formation of lead bulbs on the plates, which accumulate at the plate ears and cause a short-circuit; and the expansion or shedding of active materials, where the sediment comes into contact with the bottom of the plates, leading to a short-circuit.
1.3 Possible Remedy: First, check for any conducting materials that may have entered the cells. If present, remove these conductors. Next, remove the plate group to check if lead bulbs have expanded and caused a short-circuit. If so, remove the lead bulbs and replace the electrolyte. In case the separator is damaged, separate the plate group, identify the damaged separator, and replace it with a new one.
2. The Reversible Vitriolic Salt of the Plates
2.1 Features: The discharge capacity is reduced, and the specific gravity is lower than normal; during charging, both the initial and final voltages are higher than normal; gassing occurs too early, and the temperature of the electrolyte rises quickly, easily exceeding 55℃; during discharge, the voltage drops too fast and reaches the final voltage prematurely.
2.2 Reasons for Troubleshooting: This issue often arises when the cells are frequently weakly charged, not equalizing charged in a timely manner, often over-discharged, or subjected to small-current discharging. It can also occur when the cells are in a state of half-discharging or discharging for a long time, or when the electrolyte level is too low. These factors prevent the vitriolic lead in the positive and negative plates from transforming into active materials effectively.
2.3 Ways to Solve the Problem: For cells with plates affected by vitriolic salt, if the condition is not serious, proper over-charging can be used to reverse the issue. For more serious cases, charging with a small current is recommended. In the most severe instances, treatment using a hydropath can be employed. To prevent this problem from occurring, it is crucial to operate the battery according to the service manual and perform equalizing charge in a timely manner.
In conclusion, our high-performance powerful forklift traction battery is engineered to excel in demanding work environments, providing the power, durability, and reliability that electric forklift trucks require. With its advanced technology, impressive features, and comprehensive troubleshooting guidance, it is a trusted choice for businesses seeking to enhance their operational efficiency.
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